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1. Applications
DLB multifunction granulating coating testing machine is composed of Fluidized drying - Fluidized granulating - Top spray granulating - bottom spray coating - Turbojet granulating – Turbojet function etc. It is suitable for the granulation of pharmaceutical, foodstuff, health products, and chemical industry. Such as Tea polyphenols granulating, Omeprazole slow-release, Chinese traditional capsule’s granulating, Coating for cold relief capsule granule, radix isatidis granulating, Chinese traditional medicine moistureproof coating, antibiotic granulating and coating etc.
2. Features
Multi-function of granulating, pelleting, coating in one machine.
For powder material granulating,coating
Drying for Powder, granule and agglomerate material
Granulating&coating for Chinese traditional medicine powder
Make 10-30 meshes infusion granule.
3. Gastric release,
enteric release, slow control release film coating of powder/granule/pellets material.
Taste masking, moistureproof, antioxidation, prevent water, heat insulation, coloration and separation coating
4. Technical parameter
Preface
DLB Series Multi-Function Granulator & Coater is a new type of solid ingredients/ material preparation equipment, that integrates granulating, coating, fluidizing and rotating granulating together. It is mainly applicable for granulating, pill making and coating in pharmaceutical, chemical, foodstuff and some other industries, such as granules to be pressed to tablets, or to be filled into capsules, granules for other Chinese and Western Medicine, solid drinks, especially controlled release capsules and granules.
Principle :
◆ Spray coating can be performed – usually in batch processing – in all fluidized bed systems. For some coating applications, a continuous process is also available. The film material is applied as a solution, suspension or melt. Caution should be taken here that no liquid bridges form during application in order to avoid undesirable agglomeration.
◆ When coating using a solution or a suspension, the liquid serves to transport the solids to the surface of the particles. When a melt is used for coating, in contrast, the coating material is one-hundred percent spreadable. YIBU technologies permit an optimal retention time of the particles in the coating zone. This assures outstanding coating qualities.
◆ Coating can take place as top spray, tangential spray, bottom spray or rotor process, depending from which direction the particles are being sprayed. All of these methods be performed in a single, modern fluidized bed system. Customize for your needs.
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Application
◆ Mixing: For various kinds of fluidized materials, such as powder, granules, micro-granule etc. In the effect of multi-dimensional movement (horizontal, tangent and radial direction), the mixing effect is very good.
◆ Granulating: Spray adhesive onto powder to produce granules with various diameters.
◆ Coating: Efficient for coating powder, granules and micro-granules.
◆ Thermal Material Coating: Suitable for coating powder, granules and micro-granules with thermal wax.
◆ Spray Drying: Spray liquid or suspension onto powder so they should be dried.
◆ Cooling: This equipment might also be used for cooling powder or granules.
Some parts of the equipment making at site for reference;
Model | 5 | 15 | 30 | 60 | 120 | 200 | 300 | 500 | ||
capacity | kg/batch | 4-6 | 10-20 | 20-40 | 40-80 | 80-160 | 160-250 | 250-350 | 250-550 | |
Material container | diameter | mm | 400 | 550 | 700 | 1000 | 1200 | 1400 | 1600 | 1800 |
volume | L | 22 | 45 | 100 | 2200 | 420 | 670 | 1000 | 1480 | |
steam | consumption | kg/h | 23 | 42 | 70 | 141 | 211 | 282 | 366 | 450 |
pressure | Mpa | 0.4-0.6 | ||||||||
compressed air | consumption | m3/min | 0.3 | 0.3 | 0.3 | 0.3 | 0.8 | 1.2 | 1.8 | 2.6 |
pressure | Mpa | 0.4-0.6 | ||||||||
power of suction fan | kW | 5 | 7.5 | 11 | 15 | 18.5 | 22 | 30 | 45 | |
working temp. | 0C | Adjustable from indoor temperature to 1200C | ||||||||
moisture | % | ≥2 | ||||||||
collection of material | % | ≥99 | ||||||||
noise | dB | ≤70 (suction fan is separately treated) | ||||||||
power of electric heating | kW | 7.0 | 12 | 14.5 | 21 | 30 | 47 | 70 | 90 | |
dimension of machine | mm | 400 | 550 | 700 | 1000 | 1200 | 1400 | 1600 | 1800 | |
H1 | mm | 2250 | 2280 | 2640 | 3040 | 3390 | 4300 | 4620 | 5080 | |
H2 | mm | 1690 | 1710 | 2220 | 2550 | 2800 | 3700 | 3900 | 4450 | |
B1 | mm | 9500 | 1100 | 1250 | 1680 | 1530 | 1630 | 1750 | 1870 | |
B2 | mm | 660 | 820 | 1030 | 1480 | 1530 | 1800 | 2000 | 2200 |